Wednesday, February 9, 2011

Portfolio...

The following photos are things that I worked on over the years and either designed, engineered, built, installed or any combination of the above...












More exciting pics will be posted later once I have scanned them in. Stay tuned.

Sunday, October 24, 2010

Is anybody listening?

What with all the political stuff in the media these days, is there anybody who can hear the real issues that impact the world?

Enough of the character attacks!

Tuesday, August 17, 2010

Entertainment Center Project #3



Finally, the third entertainment center project is complete. This project was a custom maple piece stained to match the existing wood furniture in the room. Matching any existing or proprietary stain can be difficult but once you get a sample that is acceptable the trick is to make the whole thing look like the sample. In this case it took a 4 step process.
The steps I took are as follows…
After sanding to about 150 grit ( any smoother would prevent good penetration of the stain) I applied the first coat of stain, in this case a very dark walnut. I applied the stain full strength with a foam brush and let it sit. After about 10 minutes the stain was wiped off with a clean rag and left to dry overnight.
Step 2 was a tinting process. In this process I used some sanding sealer thinned to about 50% and mixed in some of the stain. This worked out to be about 70-30 mix (70% sealer-30% stain). With my spray gun at low pressure (about 20-30 psi) and with a wide spray pattern I evenly sprayed the pieces until the color was just right and matched my sample letting it dry overnight.

Step 3 was to coat with about 2-3 coats of sanding sealer making sure I get the edges sealed well so as not to sand through the stain, especially on any routed profiles that may take a little extra rubbing to get smooth for the topcoat.
And step 4 was to apply at least 2 coats of satin lacquer topcoat, lightly rubbing between coats. As always when doing stained pieces there will be some touch-up and it helps to have a small touch-up gun or air brush for this.


I pre-assembled the pieces in the shop for easier installation... see pics below..


. More pics below...



As always, any questions or comments are welcome.

A special thanks goes out to NASCAR Bud for having a house big enough to need all this millwork and a shop to build it in. You can hear his show on Thursdays at 7:30 am on QFM96 with Wags & Elliot.



Sunday, June 27, 2010

Bar Top

I took time this past week to tile a friend's outdoor bar top. Check out the pictures...








Center inlay... very cool!

Sunday, June 13, 2010

Bathroom Vanity

Here is the latest project... This vanity needed some updating and these folks wanted it at 36 " counter height. Rather than tear it out and start over it was simple enough to build up the ends 6" and laminate the whole thing.

Before pics...
Once it was laid out in CAD the doors, drawers, hardware, and laminate sheet could be ordered.
The doors for this are thermo-foil laminated on MDF. These doors can be ordered in many different styles and colors and in this case it was white and there was a corresponding white laminate that matched. The drawers are custom maple dovetail drawers with vertical dividers in the large drawers and full extension slides so the drawers can be pulled out all the way. The two small drawer fronts under the sink are tip-out trays.


After pics....
As always any questions and comments are welcome.